The Ultimate Online Course for Mastering the GembaCI Problem Solver Flywheel©
Eliminate recurring problems forever without wading through thick Lean textbooks.
Learn to Identify, Analyze, and Eradicate Root Causes with the Nine-Step GembaCI Flywheel!
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4.9/5 star reviews
Thousands of happy customers worldwide
AS SEEN ON
Discover Why Structured Root-Cause Problem Solving Is Critical to Lasting Success
Does this sound like you?
Constantly firefighting the same issues week after week.
Teams jumping to solutions without true root-cause data.
Projects stalling and losing momentum before results are achieved.
Confusion over which problem-solving framework to use for each situation.
Lack of measurable ROI from your continuous improvement efforts.
Deploy our 9-step Flywheel framework with easy-to-use templates.
Facilitate effective 5 Whys and Fishbone sessions that uncover real causes.
Track actions visually and verify results with hard data.
Integrate seamlessly with existing G8D, A3, and PDCA systems.
Build a culture of ownership and continuous improvement.
What You Will Get in This Course
Foundations of Structured Problem Solving
Discover the DNA of the Flywheel, where it fits with G8D, A3, RCA, and PDCA, and when to launch an investigation.
Defining the Problem Clearly
Master problem statements, scope boundaries, and measurable goals that set your team up for success.
Containment & Data Collection
Learn rapid containment tactics and how to gather fact-based data directly at the Gemba.
Mapping the Process
Use process maps, value stream maps, and run charts to visualize where the issue lives.
Root Cause Analysis Tools
Apply Fishbone Diagrams, 5 Whys, and FMEA to pinpoint true root causes.
Selecting & Testing Countermeasures
Use impact-effort grids and PDCA loops to choose and test the best countermeasures.
TESTIMONIALS
What our students are saying...
" Our plant cut customer complaints by 60% in just three months after completing this course. The Flywheel made problem solving clear and measurable. "
- Mark Delgado
" I’ve done Six Sigma Green Belt, but this training finally gave me a practical way to coach frontline staff. We eliminated a defect costing us $250K a year. "
- John Doe
" As a healthcare improvement specialist, I needed something nurses and techs could embrace. The visuals and 5 Whys worksheets were a hit across departments. "
- Roberta Johnson
MODULES
FOLLOW MY STEP BY STEP VIDEO TRAINING
Foundations of Structured Problem Solving
Discover the DNA of the Flywheel, where it fits with G8D, A3, RCA, and PDCA, and when to launch an investigation.
Defining the Problem Clearly
Master problem statements, scope boundaries, and measurable goals that set your team up for success.
Containment & Data Collection
Learn rapid containment tactics and how to gather fact-based data directly at the Gemba.
Mapping the Process
Use process maps, value stream maps, and run charts to visualize where the issue lives.
Root Cause Analysis Tools
Apply Fishbone Diagrams, 5 Whys, and FMEA to pinpoint true root causes.
Selecting & Testing Countermeasures
Use impact-effort grids and PDCA loops to choose and test the best countermeasures.
Action Tracking & Implementation
Deploy solutions through action logs, owner assignment, and visual management to ensure on-time completion.
Verification, Standardization & Sustainment
Lock in gains with control plans, layered audits, and lessons-learned to spin the Flywheel continuously.
4.9/5 star reviews
Become a Certified GembaCI Problem Solver
Lead your team to permanent fixes with our step-by-step training on the nine-step Flywheel and proven tools like Fishbone Diagrams and 5 Whys.
Here's what you get:
Immediate access to 40+ video lessons and downloadable templates (A3, Fishbone, Action Tracker).
Printable Flywheel wall poster and step-by-step facilitator guide.
Membership in a private community with monthly live Q&As and case-study reviews.
Lifetime access to all future updates and bonus modules at no extra cost.
Today Just
$997 one time
"Best purchase ever!"
" I’ve done Six Sigma Green Belt, but this training finally gave me a practical way to coach frontline staff. We eliminated a defect costing us $250K a year. "
ABOUT YOUR INSTRUCTOR
Meet Gerhard
Your instructor is a Lean Six Sigma Black Belt and former Toyota Kaizen leader with more than 20 years of experience coaching frontline teams across manufacturing, healthcare, and service sectors.
After watching organizations drown in endless firefighting and half-finished A3s, she created the GembaCI Flywheel to make problem solving visual, simple, and sustainable for any team.
Graduates close investigations 40% faster and deliver 3–7× ROI projects within 90 days. The Flywheel is now used in Fortune 500 plants, hospitals, and tech start-ups.
Saved client companies over $50 million through structured problem solving.
Rolled out A3 thinking in 7 countries and 35 facilities.
Certified and mentored 2,500+ problem solvers worldwide.
Keynote speaker at AME, ASQ World Conference, and Lean Summit.
Author of the best-selling book “Practical Root Cause Analysis Made Easy.”
Named “Continuous Improvement Leader of the Year” by ASQ.
WHO IS THIS FOR...
Engineers, supervisors, quality professionals, and continuous improvement teams seeking a repeatable method to eliminate recurring problems.
Production Supervisors
Quality Engineers
Continuous Improvement Managers
Lean Six Sigma Practitioners
Maintenance & Reliability Teams
Healthcare Improvement Specialists
Service & Call Center Leaders
Project Managers
STILL NOT SURE?
Satisfaction guaranteed
We want you to find value in our trainings! We offer full refunds within 30 days. With all of our valuable video training, we are confident you WILL love it!
STILL GOT QUESTIONS?
Frequently Asked Questions
Do you cover facilitation and coaching techniques?
Yes. An entire module is dedicated to facilitation skills, including how to keep sessions engaging, manage conflict, and coach teams to deeper thinking.
What experience level is required for this course?
No prior Lean or Six Sigma certification is necessary. If you lead or contribute to problem-solving teams, you’ll benefit—beginners and veterans alike.
How is this course different from typical RCA or 8D training?
Traditional courses teach tools in isolation. The Flywheel integrates them into a repeatable 9-step cycle, provides digital templates, and focuses on sustainment so fixes stick.
Enroll in the course now!
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